British Manufacturing Industries: Pottery, Glass and Silicates, Furniture and Woodwork.
Summary
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This process is described as consisting in the application of superheated steam to the glass, brought up to a temperature near to its melting point. Having facilities for making experiments of this kind, I have had them tried with great care, but in no case have I met with a satisfactory result. This probably is owing to the fact, that I did not comply strictly with the condition of the experiments performed by the German chemist who is said to have made the invention, nor do I see from analogy how this process is likely to effect a change in the glass similar to that arising from M. de la Bastie's dipping process.
If glass, instead of being taken from the annealing kiln at the proper time, be left exposed in the hot part of it, at a temperature just below that at which it softens, it will be found to become gradually opaque on its surface. Some experiments were performed many years ago by Réaumur, who exposed pieces of glass, packed in plaster of Paris, to a red heat, which became gradually opaque, and lost altogether the character of glass, the texture of their material becoming crystalline, and also effected by sudden changes of temperature. Glass treated in this way was called Réaumur's porcelain. All glasses do not undergo this change with equal rapidity, and some do not experience it at all; but the commoner kinds, such as bottle glass, are the best to experiment upon, for the more alumina that it contains—and it is known that bottle glass contains a considerable quantity—the more readily does it undergo this change, which is called devitrification. In what it consists, is not at present well understood, but it offers a field for investigation, which may produce results of very considerable benefit to manufacturers of glass.
Soluble Silicates.—An article on glass in a modern scientific work like the present would not be complete without a notice of the manufacture of soluble glass and the uses to which it has been and may be applied. It has already been mentioned that when silica or sand is fused with an excess of alkali, the resulting glass is soluble in water.
Soluble glass is made on a large scale in three different ways. First of all, if flints, that is, black flints, which are found in chalk, be heated to a white heat, they lose their black colour and their hardness, and are easily crushed to small pieces; and if flint in this condition be placed in a wire cage and put into a jacketed iron digester, that is, an iron digester which has an inner and an outer skin, with a free space between the two, so that steam may be forced into it from a boiler under pressure; and if the digester be screwed down tightly with an iron cover, and steam then be allowed to pass into the space between the two, the temperature can be raised at pleasure, according to the pressure under which the steam is introduced. If the valve of the boiler be loaded with a 60-lb. weight, the temperature of the water warmed by the steam will rise considerably higher than that of ordinary boiling water; and if this water be saturated with caustic soda, it will dissolve the flints slowly, forming silicate of soda, that is to say, the silicic acid of the flint will unite directly with the soda of the solution, and silicate of soda will thus be obtained. For certain applications, the silicate so formed is not sufficiently pure, because the soda used often contains a certain amount of sulphate, which will remain with it in the solution of silicate that is drawn off from the digester. This sulphate is very objectionable for certain applications of silicates, because it crystallizes out, and so destroys the substance, which the silicate is intended to preserve.
Another and a much better method is to heat together the silica in the form of sand with alkali, either potash or soda, in a reverberatory furnace, and as the glass becomes formed, to rake it out into water, and then gradually to dissolve it by boiling in suitable vessels. Here the sulphate, if it existed in the alkali, is decomposed by the silicic acid, and the sulphuric acid passes off through the flues of the reverberatory furnace.
There is also a very ingenious way of making silicate of soda, discovered by Mr. Gossage, and performed as follows: common salt is heated to a high temperature and volatilized, and in this condition is brought into contact with steam also at a high temperature, when a double decomposition takes place. Steam is composed of oxygen and hydrogen; common salt, of sodium and chlorine. The chlorine of the common salt unites with the hydrogen of the steam, and the oxygen of the steam with the sodium, so that hydrochloric acid and oxide of sodium are formed. Now, if these two substances at this high temperature were allowed to cool together, the action would be reversed, and the re-formation of steam and chloride of sodium would be the result; but in the strong chamber lined with fire-clay, in which these vapours are brought into contact, silica is placed in the form of sand made up into masses, and when the oxide of sodium is formed, it unites with the sand to make silicate of soda, and thus is removed from the action of the hydrochloric acid, not entirely, but sufficiently to produce a large yield of silicate of soda.
The properties of silicate of soda, as applied to the arts, are somewhat different from those of silicate of potash, so that one cannot always be substituted for the other. Both these substances are, when in solution and concentrated, thick and viscid, and have the property of causing paper, wood, &c. , to adhere when applied as a gum or glue, and hence have been called "mineral glue." In a dilute state they can be used for coating stone, brick, or cement, and have the power of rendering them for a time waterproof, or nearly so, and of preventing the action of atmospheric influences, which too often produce the decay of some of the softer stones used for building as well as for cement. It has already been stated, that when carbonic acid is passed through a solution of silicate of soda, silica will be precipitated. Now, inasmuch as there is carbonic acid in atmospheric air, when these solutions are applied to the surfaces of a building, they will be acted upon slowly by the acid, and silica will be precipitated in the pores of the material to which the silicates are applied. But this operation is extremely slow, and, before it can be thoroughly completed, the silicates, being soluble, will get in part dissolved out by rain and moisture, and it is therefore advisable to use with them some material which will, by a double decomposition, form a silicate insoluble in water. The silicate, however, which is formed, should have cohesion amongst its particles, so that it will not only adhere to the stone itself, but its own particles will adhere to one another when it gets dry. Various methods have been tried to cause this insoluble substance to be formed upon the surface of stones, so as to fill up its pores and to make a protecting cover for it; but most of them have signally failed, because the new silicate produced by double decomposition has not had the necessary coherence amongst its particles. If a solution of chloride of calcium be added to one of silicate of soda, a silicate of calcium will be precipitated, and it was therefore thought, that by applying to a stone successive washes of silicate of soda and chloride of calcium, an insoluble silicate of calcium would be produced in the pores and on its surface. It is true that such a silicate is precipitated, and that, if the silicate employed be in excess of the chloride of calcium, the particles will be glued together by the adhesive powers of this silicate when it dries; but then the action of moisture upon it is to cause it to run down the surface of the building, and set free the particles of silicate of calcium which it held in combination. Other processes of the same kind have been tried, and with similar results; one great difficulty in the way of the success of this method of applying silicates being that, from the peculiar colloidal or gluey nature of the silicate, it does not penetrate to any considerable depth into the stone, and, if laid on first, prevents the penetration, as far even as it has itself gone, of the solution of chloride of calcium. If the chloride of calcium be used before the silicate, it will penetrate farther than the solution of silicate is able to reach, so that it is impossible to obtain, even supposing the substance to be used in equivalent proportions, a complete decomposition of the one by the other.
The great object to be attained in the preservation of stone by any silicious process, is to use one solution possessing the substances which, when the water has evaporated, will form a perfectly coherent mass for the protection of the stone surface. The depth of penetration, if it is sufficient to protect the outside of the stone from the disintegrating action of the atmosphere, need not be carried much more than one-sixteenth of an inch below the surface, for when old stones which have long been in positions in buildings, and which have not decayed at all, are examined, it will be found that they are covered with an extremely thin film of a hard substance, not thicker than a sheet of writing paper, which has for ages protected and preserved them from decay. This film is produced by a determination from the inside to the outside of the stone of a silicious water, which existed in it in the quarry, and which, when the stone was placed in the building, gradually came to the surface, the water evaporating and leaving behind it a thin film of silica, or of a nitrate—most likely the latter.
If alumina be fused with potash, aluminate of potash, soluble in water, is made; if, however the solution is too concentrated, a certain quantity of the alumina will be precipitated; but if it be dilute, the whole of the alumina will remain in solution. When aluminate of potash of specific gravity 1·12 is mixed with a solution of silicate of potash of specific gravity 1·2, no precipitate or gelatinization will take place for some hours; the more dilute the solution, the longer will it remain without gelatinization, and of course the thinner it will be, and the greater power of penetration it will have when applied to a porous surface. When solutions of aluminate of potash and of silicate of potash of greater density are mixed together, a jelly-like substance is almost immediately formed, and sometimes even the whole mass gelatinizes. If this jelly be allowed to dry slowly, it will contract, and at last a substance will be left behind sufficiently hard to mark glass, though the time for this hardening may be from one to two years; and on examination it is found that this substance has very nearly the same chemical composition as felspar, and is perfectly insoluble in ordinary mineral acids. Now, suppose a dilute solution of this mixture to be applied to the surface of stone, the silicate and aluminate of potash will gradually harden and fill up the interstices of the stone; and as both the substances entering into combination are contained in the same solution, they will both penetrate to the same depth. Inasmuch as the artificial felspar is not acted upon by destructive agents which would disintegrate the stone, it becomes a bonding material for its loosened particles, and at the same time gives a case-hardening to the stone, which no doubt will as effectually protect it against atmospheric influences as in the case of the hardening of the natural one. We have a tolerable guarantee that this will be so, if we consider the number of enduring minerals into the composition of which silica, alumina, and potash enter, and also of the almost imperishable character of granite, which is so largely composed of felspar. Many experiments have been performed on an exhaustive scale with these materials, and in every case it has been found that they have answered the expectation of those who have thus tested them. It is, however, necessary to state, that in making these experiments, great care must be used to employ the mixed substance in solution before gelatinization has set in, for if this has occurred, even to the slightest extent, a surface coating is formed on the stone, which, not having formed a bond with it, easily rubs off.
Another application of soluble silicates in this or other forms is to render walls of buildings which are porous, waterproof. A colourless, transparent material which can effect this object is doubtless desirable, as anything like an opaque wash, if applied to brick-work, would destroy the colour of the bricks, and therefore the character of the building constructed with them. The silico-aluminate of potash may be used for this purpose, as above directed; and even silicate of potash alone, provided it be in sufficient quantities, will answer well, if from year to year, for two or three years, the application be renewed, so as to fill in spaces, wherever the silicate may have been in part dissolved out. When the silicate of potash alone is used, the action of the carbonic acid of the air in precipitating the silica is depended on, and while this action is going on, portions of the silicate not acted on will be dissolved out.
Many years ago, an effort was made in Germany to revive the ancient art of fresco painting, and with very considerable success. It was found, however, that our climate is not suited to the permanence of this method of decoration, nor indeed is any climate absolutely suitable, because in fresco painting, the surface only of the lime is coloured with pigments laid on, so that any influence which would destroy the lime surface would cause the removal of the pigments; and from the porous nature of the surface of the work after it is completed, absorption of moisture will from time to time take place, causing the adhesion of dirt and other foreign substances which may fall upon it, and which it is almost impossible to remove without detriment to the picture. Dr. Fuchs, of Munich, discovered a method of painting with soluble silicates, which has been tried with considerable success in Berlin by the late Professor Kaulbach. On a properly prepared ground, the painting was executed in colours mixed with water, which, when dry and the painting finished, were fixed to the wall by the application of soluble silicates. For the preservation of the work, Dr. Fuchs mainly relied upon the action of atmospheric carbonic acid. Now, when carbonic acid acts upon silicate of soda or silicate of potash, we have already seen that the silicic acid is precipitated in the hydrated form, and that the carbonic acid has united with the soda or potash to form carbonate of soda or carbonate of potash. These substances being left in the painting and penetrating to a certain depth beneath its surface, must find their way out, and in almost every instance have done so in the form of an efflorescent substance, which has caused the picture to have the appearance of being mildewed over its surface. Sometimes, however, sulphates occur in the ground, and then sulphates of soda and of potash have been formed, injurious to the permanence of the surface of the picture, because they crystallize and force off portions of the lime and sand of which the surface is composed. The effect of the efflorescence of the carbonates on the surface of a silicious painting may be seen in the famous picture of the meeting of Wellington and Blucher, in the House of Lords, painted by the late Mr. Maclise, R. A. When, however, the solution of aluminate and silicate of potash is used with the pigments on a properly prepared ground, there is no fear of this efflorescence taking place, and paintings executed with it have stood for many years, without giving any signs whatever of decay.
To those interested in this subject, it is desirable that they should perform a series of experiments themselves, and ascertain the best methods of practically applying this vehicle in the execution of large mural paintings. They will find that, although at first they may meet with some difficulties, yet after a while these difficulties will vanish, and they will have a material to work with, which will meet all their requirements.
In an article so brief as the present, it is impossible to enter fully into all the details of the manipulation of this particular process of painting; it is, however, most desirable to give a short account of the method of preparing the ground and of applying the colours, leaving the rest to be learned from practical experience.
Angular fresh-water river sand, well washed, should be mixed with sufficient lime to cause it to adhere to the wall on which it is placed, and this in all cases should be freshly plastered in the ordinary way. No plaster of Paris (which is sulphate of lime) should be used in the preparation of the groundwork. The coating of fine sand and lime is laid on to a depth of about an eighth of an inch, and when dry, an application of dilute silicate of potash should be made, in order to bond together the particles of sand which, owing to the employment of so small a quantity of lime, can be readily brushed off. As soon as these particles are well fixed together and do not come off when the hand is passed over the surface of the wall, the ground is in a fit state for the commencement of the painting. The colour should be used with zinc white, and not with lead white, and, of course, they must be in the state of fine powder, and not ground up with oil or any such material. The artist can use his mixture of silicate of alumina and aluminate of potash of the strength already described; he may, when desirable, dilute it to a certain extent with water, but he should not do so too much. He can then paint with it just as he would with water in water-colour painting; and if he finds that any portion of his colours, after they are dry, are not sufficiently fixed upon the wall, he can then with a brush pass over them a coating of the clear liquid, used a little stronger. When the whole work is finished, it will perhaps be desirable to give it one or two coats of a very dilute solution of silicate of alumina and aluminate of potash. After a time, owing to the contraction in drying of this material, it would be advisable—say, after the lapse of two or three months—to again apply a coat of it somewhat stronger; and again, if after a year, or more than a year, it should appear that any portions of the surface were becoming loose, another application of the mixed silicate of alumina and aluminate of potash to these loosened parts alone will be desirable. This repetition may appear to some to be an objection to the process, but it is not so, however; for in the formation of those natural substances, such as flints, which we find so hard, no doubt a very great lapse of time occurred in the induration of the gelatinous silica which formed them. Neither do we object from time to time, at intervals of years to renew the coats of varnish on oil paintings, in order to preserve them or to bring out afresh the brilliancy of their colours.
The soluble silicates are frequently used as bonding materials in the manufacture of artificial stone and cement, very good results having been attained. The objection, however, to their employment for these purposes is the expense of the material of which they form a constituent part, and it seems almost impossible ever to bring it into competition with dressed natural stone. But for ornamental purposes, from the plastic nature of the substance when in the wet state, it can be pressed into moulds, and wherever plaster mouldings are admissible, no doubt this material would be useful for certain kinds of ornamentation. Some years ago, Mr. Ransome, of Ipswich, after having made his artificial stone with sand and silicate of soda, heated it in ovens, so as to produce a hard and semi-vitrified mass. A church, the mouldings of which are made of this stone, may be seen at the bottom of Pentonville Hill, London; and certainly as to durability, there is no doubt that the substance has answered very well. But from difficulties in manipulation and other reasons, that gentleman gave up this method of making artificial stone, and is now working another process which yields far better results. Silicate of soda is mixed with sand (generally Aylesford sand), and after the mixture is moulded and dried, it is exposed to the action in vacuo of chloride of calcium in solution. Whether the whole mass is placed in a vacuum chamber and then charged with chloride of calcium; or whether a vacuum is formed on the under side of the substance, and the chloride of calcium solution caused by suction to filter through it, is uncertain. However, whatever be the manipulative processes, the result is the same, and appears to be extremely satisfactory.
Soluble silicates produce very remarkable results when mixed with certain substances. If silicate of soda or potash be mixed with white lead, in a very short time it sets into a hard substance, just as does plaster of Paris when mixed with water. If powdered pumice-stone or sand, in the proportion of eight parts to one of carbonate of lead, be mixed together with soluble silicate, a very hard and coherent mass is obtained, and there seems no reason why a mixture of this kind, in which pumice-stone is used, should not be employed for the purpose to which pumice-stone is usually applied. It would have the advantage of being easily moulded into forms, so as to suit mouldings, which might by it be much more accurately and expeditiously smoothed down (as in the case especially of picture-frame mouldings), than they can be by the ordinary pumice-stone.
Another very important application of soluble silicates is the rendering of wood incombustible. Many experiments have been performed which show that when wood is thoroughly impregnated to a depth of a quarter of an inch or more with silicate of soda, it will not flame, but will only char. Now, supposing that the constructive timbers of a house were worked, and then placed in suitable vessels and saturated with silicate of soda, they would then be rendered practically fireproof, or at least it would take a very prolonged exposure to heat to cause them to smoulder away, while at no period of this time would they burst into flame. From the peculiarly gluey nature of these soluble silicates, they do not penetrate readily into porous substances; it has therefore been suggested that the impregnation of the wood should take place in vacuum chambers, just in the manner that the creosoting process for preserving railway sleepers is at present performed. It is most certainly advisable that the wood should be worked before being exposed to the silicating process, for that would render it so hard, that it would considerably increase the cost of labour in cutting and planing it.
At the commencement of this article, it was stated that silicic acid, or silica, could be made soluble in water. Some very interesting experiments were performed by the late Dr. Graham, Master of the Mint, which gave rise to the discovery of the process of dialysis. If some silicate of soda be mixed with water, so that not more than 5 per cent. of silica be in the solution (rather less is better), and if some hydrochloric acid be then added in sufficient quantity to make the liquid distinctly acid, and the mixture be placed in a dialyzing apparatus, the chloride of sodium formed by the union of the chlorine of the hydrochloric acid with the sodium of the silicate of soda will pass out through this dialyzing membrane, leaving hydrated silica behind, which will remain in solution in the water with which the silicate was mixed. The dialyzing apparatus is constructed in the following manner; a sort of tambourine ring is made with gutta percha, in place of wood, from 8 to 10 inches or even more in diameter, the depth, being about 2 inches. Another ring of gutta percha, of about an inch deep or even less, is made so as to fit tightly outside the tambourine; a piece of vegetable parchment is then moistened and placed over the tambourine, and the thinner ring is pressed over it, so as to secure it tightly. This is the dialyzing vessel, and it is into this that the mixture of silicate and hydrochloric acid must be put. The solution should not be more than an inch deep in the dialyzing vessel, which is then made to float upon distilled water in a larger vessel of suitable size. The distilled water should be changed every day, until no precipitate can be obtained in it with nitrate of silver, and when this point is arrived at, all the chloride of sodium will have passed through the vegetable parchment into the larger vessel of water, and nothing but silicic hydrate will remain behind in solution. If this liquid be allowed to stand for some time, it will gelatinize, and later on the jelly will contract, becoming extremely hard, so that lumps of it, when broken, will in their fracture resemble that of flint. No doubt, at some future period, some one will discover a method of rendering this condition of silica useful in the arts.
Soluble silicates are very useful as detergents. A small quantity of silicate of soda mixed with hard water renders it valuable for washing purposes. Silicate of soda is also used in the manufacture of the cheaper kinds of soap. We can hardly speak of it as an adulteration, because it renders the soap with which it is combined much more powerful in its cleansing action. I suggest to those interested in the application of science to the arts, that this subject will no doubt well repay experimental investigations.
It is much to be wished that those engaged in this branch of art and manufacture, and who have some knowledge of chemistry, would turn their attention to getting a better and more perfect method of making coloured pot-metal glass. I have been engaged for some time, and still am engaged, in experiments to effect this object. But inasmuch as my engagements are very numerous, and I cannot give the proper time to it I desire, I therefore take the liberty of suggesting to others the ways in which I am working, that they may be able to arrive at good results more speedily probably than I shall be able to do. If sulphate of copper be mixed with silicate of potash, silicate of copper will be precipitated. Now, if this be carefully washed and dried, it will be a silicate of a definite composition, and I propose to use such silicates as these with ordinary glass mixtures, in order to impart the particular colour which the oxide employed has been already described as giving to the glass. Silicate of manganese is prepared in a similar way to the silicate of copper; silicate of cobalt, and other silicates, can be used as staining materials for colouring glass. These mixed in due proportion would give tints, and would, I do not feel the slightest doubt, produce colours with much greater certainty than they are now produced, and tints hitherto unknown could be made to the great benefit of the glass-painter.
FURNITURE AND WOODWORK.
By J.H.Pollen, M.A., South Kensington Museum.
I propose in the following pages to give some account of the materials used in making furniture, and of the arts applied to its decoration. From the earliest ages of society, when men moved about in tribes, they had in their tents of camels' hair simple necessaries, such as their wants required. Before people were gathered into distinct nations, or cities built with walls and gates, there were still certain human wants that must needs be supplied; and the objects that were needed to enable mankind to live with convenience and decency were found in their furniture. To this very day we may see Arab tribes wandering over sunny deserts, seeking pasturage, sowing here and there an acre of wheat or barley, or gathering dates. Their camels and dromedaries are their waggons, their horses are their friends, their families and those of others that make up their tribe are their only nationality. Yet they furnish in some sort the temporary homes which they shift from one spring of water to another, as the patches of grass or grain grow up and ripen. Their chief wants are, a cloth strained over three staves to make a house, mats or carpets to lie on, a few bowls to cook in, saddles of wood, and a few baskets or chests, made of light sticks fastened together.
In later periods of history and in more conventional states of society, we shall find this primitive type of furnishing carried out with growing splendour. In the West and in the East, in ancient and mediæval times, great rulers, though constantly in the saddle, have been followed by enormous trains of camp followers, by whom costly furniture, hangings, vessels of plate, and other luxuries, have been carried for the convenience of the leaders and warriors of moving hosts; and of course this splendour was the measure of the state and magnificence kept at home. The wealth or feudal state, shown in the furniture of old castles and palaces, extended not only to halls and rooms, but to dresses, and armour, weapons, the furniture of horses, tents, and other objects that could be carried on distant expeditions.
Ancient nations have been as well, and more splendidly, if less conveniently, provided with furniture for their houses than modern ones. It happens that there are distinct records of many kinds, showing what wealth and elaborate decoration some of the oldest races, such as the Assyrians, the Egyptians, the Persians, and the Greeks, bestowed on their thrones, beds, chairs, and chariots. Beds of silver and gold are mentioned in Esther i. , and the curtains of the bed of Holofernes were covered with a canopy of purple and gold, with emeralds and precious stones (Judith x. 19; Esther i.) . Modern princes in India continue to devote their jewels and gold to similar uses. It must be borne in mind also, that this kind of splendour is an investment of property in times and countries in which banks, insurance offices, government funds, and other organized means of investing money are unknown.
Silver, if not gold, has been used occasionally, not only in the East, but in Europe, for seats, tables, even the frames of pictures and mirrors. The royal apartments in Whitehall were completely mounted with hammered and filagree silver furniture in the seventeenth century. Carlyle records of Frederick the Great, that silver ornaments were kept in his palace, and turned to account under the exigencies of war. But of furniture generally, wood is the readiest and most proper material. It is handy, easily worked, light to carry about, and may be manufactured with or without decorations of carved work, or of any other kind. Hence, in giving an account, whether historical or mechanical, of furniture, I class it under the more general head of woodwork. Any other materials, either for the framing or ornamentation of furniture, are exceptional. The remarks now to be submitted to the reader will refer to wood that is manufactured, though I shall not enter on the interesting subject of wood structure, which has been applied to such noble and elaborate uses, and of which such splendid monuments of many periods still remain for us to study.
Most of the methods used for decorating woodwork made up into furniture are still in regular use, and the processes of putting it together are the same as they have always been. The reader may satisfy himself on this point any day by a walk in the Egyptian rooms and in the Nineveh galleries of the British Museum. In both these sections of that wonderful collection, there are remains of woodwork and of furniture, made of wood three or four thousand years old, such as stools, chairs, tables, head-rests or pillows, workmen's benches of Egyptian manufacture, fragments less complete of Nineveh make that have been portions of various utensils, and precious articles of sculptured and inlaid ivory that have been inserted into thrones and chariots. These pieces of furniture have been mortised together, or joined by dowels, dovetailed at the angles, glued, nailed, or, in short, made up by the use of several of these methods of junction at the same time. And no great changes have been introduced in the various ways of ornamenting furniture. The Egyptian woodwork was painted in tempera, and carefully varnished with resinous gums. It was inlaid with ebony and other woods, carved, gilt and, perhaps, sparingly decorated with metal ornaments. The Greeks inlaid chests and tables with carved ivory and gold, sometimes relieved with colour. The Romans, who made much furniture of bronze, cast, inlaid, damascened and gilt, made much more in wood, which they stained, polished, carved, and inlaid. Mediæval furniture was put together with mortises, tenons and glue, and was gilt and painted; the painting and gilding being laid on a ground prepared with the utmost care, and tooled and ornamented in the same way that bookbinders ornament leather. At a later period, a beautiful manufacture was carried on in various parts of Italy; a sort of mosaic in very hard stone, such as agate, lapis lazuli, and other precious materials. The Italians also used these beautiful stones inlaid in ebony. But the furniture most valued in modern times has been that which owes its name to Boulle, a French artist of the seventeenth century; and the marquetry, or wood mosaic surface decoration, which reached so high a standard of excellence during the last thirty years of the eighteenth century in France.
The former of these two classes of manufacture made, if not originated, by Boulle (and I am inclined to think that he was not the first maker), was a marquetry, or surface decoration, not composed of various woods, but of tortoiseshell and brass, with the occasional introduction of other metal, and with metal enamelled in blue and other colours. The materials principally in use, however, in Boulle marquetry are tortoiseshell and brass. In the older work, viz. that of the seventeenth century, the tortoiseshell is dark, and left in its natural hue. In later Boulle, called new Boulle, the tortoiseshell is reddened by colour, or by gilding laid under it. There is much grace and variety in the delicate arabesque designs in which one material is inlaid in the other. Parts of the surfaces are sometimes diapered, as a contrast to the free lines and curves of other parts. The inlaid surface of Boulle work is framed in by borders, cornices, or handles of brass or gilt bronze, giving a massive architectural character to the whole.
Thus if we look back to the history of furniture, not only will every kind of splendid material be found devoted to the manufacture or decoration of it, but the best art too of many different periods that money could command. It is in the late times of antiquity, and since the period of the Renaissance in modern times, that works of art have been kept on shelves or gathered into galleries. Many works of great masters, such as the chest of Cypselus, and the chairs of the great statues of ivory and gold, were prepared for celebrated shrines and temples in the cities of Greece. It was but the excessive wealth of great patricians in Rome and Constantinople that led to their becoming collectors, whether of sculpture, painting, or sumptuous silver plate. The chief object of rich and accomplished men in most ages of luxury and refinement has been, to make the house, its walls, ceilings, floors, and necessary or useful furniture, costly and beautiful. It was the same in the days of Donatello, Raphael, Cellini, and Holbein. Chests and trays were painted, together with gems, dies, brooches; table plate was modelled and chiselled; while chairs of wrought steel, or tables, cabinets, and other pieces of rich furniture, were either designed or carried into execution by these masters with their pupils and followers. In some instances, as, e.g. , in that of the famous Pomeranian cabinet, in the Kunst Kammer in Berlin, a long list has been preserved of artists and craftsmen of note in their day, who combined to produce monumental examples of actual room furniture.
It cannot be denied that though great pains are taken and much expense is incurred in modern furnishing, the habits of the day lead rather to the search for comfort than for grace or beauty; and convenience rather than intrinsic value or artistic excellence. Nevertheless, a certain amount of decency and splendour is indispensable in both receiving and sleeping rooms; and though a house really well, that is beautifully, furnished is of rare occurrence, this is not for want of serious efforts, nor altogether to be laid to the account of unwillingness to spend money for such a purpose. Whether the "art of furnishing" or the desire to have what people require for use in their houses more becoming and beautiful, be a rising influence or not, it is certain that the "fancy" or ornamental furniture trade is of large and increasing importance, corresponding to the increased size and cost of modern London and country houses, compared with those built during the reigns of William III. and George IV. Every tradesman who has the pretension to repair chimney-pots, to whitewash, or paint house-fronts, ceilings, or offices, writes up the word "decorator," on his shop-front.
The Qualities required in Furniture.
We may consider furniture under two broad divisions, that which is made to be handled and moved about, and that which is for use but not meant to be handled or moved. We may add a third division in the actual fixtures of the house, made by the joiner and meant to be ornamental fittings or completions to the builder's and carpenter's work.
Under the first head will be included light tables, chairs, couches, and other movable objects; under the second, cabinets, book-shelves, frames, mirrors, and so on; under the third head come flooring, panelling, window shutters, door-frames, stair-rails, &c.
1.Chairs, Tables, etc.
The essential points in a well-made chair are comfort, lightness, and strength. Of course, as men and women are pretty much of the same proportion all over the world, chairs, of which the seat is about the height of the lower process of the human knee-joints, must be of the same height, or but slightly varied, in every country. From the habit that so many persons have of throwing their whole weight back and, as we are told, in some countries, of balancing their persons on the back legs of their chairs and inclining their legs in the direction of the chimneypiece, there is often an immense strain on the back joints of chairs. Whether we lean back or swing on them, the junction of the seats of chairs with the backs is always subject to severe trials; and on no article of furniture in common use is such good joinery required. It is worth while to look at the old wall paintings of the Egyptians, as they are given in Rossellini and the great French book of the 'Description de l'Egypte,' to see what capital workmanship those most ancient carpenters bestowed on their chairs. Those of the best and oldest periods are without connecting bars to the legs before or behind, all the strength of the construction being centred in the excellence of the joints of the seat with the back and legs; and in modern workshops, the highest skill is applied to ensure strength in these points of junction. If the wood is thoroughly dry, the mortises and tenons fitting perfectly, and the glue good, the different parts are so wedded together that the whole structure becomes one piece, as if nature had made a vegetable growth in that fashion, all the fibres of which have continuous and perfect contact with each other. If, however, there is a deficiency in any of these conditions, these joints fail. If the wood shrinks, or the tenons do not fit the mortises all through, or the glue is deficient, these various portions speedily come to pieces. Sofas, couches, and stuffed chairs are so much more massive in construction that there need be no risk of such a kind of disintegration.
The members of which a chair is made up may be either turned in the lathe, or left massive enough to allow of carving on the legs, backs, or round the framework of the seat. Turned work can be lightly inlaid with ivory, as that of ancient Egypt, painted, gilt, or mounted (lightly also) with metal.
The subjects of the carving may be either figures of men, horses, lions, or the heads and legs of such animals, acanthus leaves, and arabesques. Many of these ornaments have been used from ancient times, and revived at various historical periods. For modern rooms the lightest construction is most in place, and therefore carving should be compact in composition and delicate in execution, without prominences or undercutting that would interfere with comfort or be liable to breakage.
A certain architectural character is given to chairs by cutting flutings down the legs, or by borrowing other slight details from architecture. The upholstery of chairs will always be their most noticeable decoration, and this applies still more to lounging chairs and couches of all shapes and sizes, as the framework of them is so much less observable in proportion to their upholstered surfaces.
Tables, lampstands, &c. , being generally, though not always, meant to be moved about, require as light a construction as is consistent with strength. The surface of all but small tables is beyond the dimensions of a single plank of wood. The outer and inner portions of a log or plank are of different fineness of grain, contain varying proportions of sap, and shrink in different degrees. Single planks of wood, therefore, can only be exceptionally used for table tops. Generally, they are made up of portions of planks selected with great care, grooved on the edges, with a tongue or slice of wood cut the cross way of the grain, uniting the planks about the middle of their thickness; the edges are then firmly glued together. If the surface is to be of wood which can be procured in large pieces of straight or continuous grain, such as mahogany, the wood is solid throughout; if of some rare wood or rare figured graining, such as the roots or wens of oak, this ornamental surface is laid on in thin slices with glue and heavy pressure. This is known as veneering. The surface is sometimes inlaid with ivory, metal, mother-of-pearl, slices of agate and other substances, as in the Boulle or marquetry work already alluded to.
The frame of the table is either a deep rail not far within the edge, or a thick pillar or leg or several legs collected, mortised into a broad expanding foot and supporting a spreading framework above, to which the top itself can be fastened, and stretching far enough all round in the direction of the edges to give a firm support.
The decoration of the top can only be superficial if the table is for use, and any decoration by carving, piercing, and so on, must be confined to the framework and the supports. These parts can be, and have been at all times decorated as the framework of chairs, and by very much the same kinds of ornament.
To tables of more modern periods, little galleries of pierced work or of tiny balustrades are sometimes added. They belong to the age of porcelain collectors, hoops, broad coat-skirts, and tea-parties, and are intended to save delicate wares from being swept to the ground. Side tables, and such as are made to support heavy objects, can be treated with more massive frame work and supports, and the carving and decorations will be bolder and larger accordingly.
2.Cabinets, etc.
I will proceed to the second division of furniture, cabinets, bookcases, and other standing objects, which are more or less immovable. But shelves and china trays must be placed in secure parts of the room, if they are not actually fastened to the wall. The former must be strong to support the great weights laid upon them, and the supports or framework, which is all that would be seen, may be carved or decorated with surface or applied metal ornament. On a large scale, fittings of this kind belong rather to architectural woodwork. China holders, whether placed on the ground or fixed against a wall, are properly treated with shelves quaintly shaped on plain and light, pierced galleries or gilt decorations corresponding with the apparent lightness of pieces of porcelain. The wood and lac work cabinets of the Chinese; and the complicated, but not ungraceful, gilt mirror frames and flourishing acanthus work of the Italians, French, and Germans, of the last century, seem specially suited for showing off this gay and fragile material. The collector proper will probably place his treasures under glass, and with little regard to the framework of his cases. Here china and china stands are treated only as decorations.
As to cabinets, they are the most precious, if not the most useful of all pieces of furniture. They have generally been intended to hold family treasures, are not required to be moved, and have therefore been the richest and most decorated objects in the room. Cabinets are the legitimate descendants of the chests of former days containing bridal outfits and trinkets, or plate, jewellery, and other valuables. They were carried from town to country, from grange to castle. About the beginning of the sixteenth century, the personal habits of great men became less nomad, and their chests were no longer liable to be packed and moved away. These receptacles were mounted on stands at which height the lids could not be lifted, and doors were substituted. Drawers took the place of shelves or compartments, and every sort of ingenuity was applied to make these pieces of furniture quaint and splendid inside and out.
As to shape, it is contrary to their purpose of convenience and interior capacity, to make cabinets, cupboards, or other receptacles, with showy and spreading architectural details, such as cornices, architraves, columns, pediments, and the like. All these parts, which are laborious and costly in construction, are so many additions to its size, and make no more room inside to compensate for this expenditure. Cabinets should, in propriety, be as big and convenient inside as their size would lead us to expect.
On the other hand, the many fine examples made in the sixteenth and seventeenth centuries in this country, Holland, Germany, France or elsewhere, have been generally intended for rooms larger, higher, and with fewer pieces of furniture in them than those of our modern houses, not to speak of the massiveness of fireplaces and fittings with which they were in character. It is their age, and the connection, which we cannot help tracing, with old houses and bygone generations which give architectural cabinets an interest now.
In construction, the skill of the cabinet maker will be shown in the neat and convenient arrangement of drawers of various depths and sizes, shelves or repositories, so contrived as to turn the entire internal space to account. The most curious contrivances are often found in old German, English, and French cabinets, bureaux, secrétaires, and other varieties of this kind of furniture. Pediments, capitals of columns, and other parts of architectural fronts are made to open, and secret drawers stowed away with an ingenuity almost humorous. It is upon the fronts and stands that the skill of great masters of the craft has been bestowed. The large wardrobes, or "armoires," of Boulle are examples of great inventive and designing power, as well as the marquetry of Riesener and David, and the chiselled metal-work of Berain, Gouthière, and that of many English artists.
As in past times, and so in our own, it is on cabinets that the real triumphs of the cabinet maker's art are displayed.
3.Fixed Woodwork.
Thirdly, the joiner's and cabinet maker's art plays an important part in the fixed furniture of the house, and the woodwork, such as flooring, doors and door-frames, panelling, chimneypieces, with the complementary decorations of hangings, whether tapestry, silk, or the more humble material of paper.
In this last division of furniture the work is that of joinery. There is no great demand for constructive strength, as the work is fixed to walls; but as doors and shutters are swung to and fro continually, and subject to jars and strains, their stiles and rails, upright and cross-framing members, as well as the panelling that fills them, require well-seasoned timber and the most accurate workmanship: without these conditions the joints open, the panels shrink from the grooves in which the edges are held, and split, while the frame itself, if of unseasoned material, 'buckles' or twists, so that the door or shutter will no longer shut flat in its frame.
Panelling and fireplaces are, however, opportunities for the display of carving, inlaying, and gilding. The reader has seen carved room panelling, probably, in many old houses. In some of the municipal 'palaces' in Flanders, e.g. in Bruges, and in the old rooms of the Louvre in Paris, carved panelling of the utmost grace and perfection, some of it in groups of life-sized portrait figures, may be studied by the tourist.
Of work so rich and costly as this wood sculpture, it is perhaps hopeless to speak with reference to our modern houses, and in connection with the manufacture of furniture in this country, at least on any large or general scale of application. Still as such work, confined to the composition of fireplaces or sideboard backs, is still sculptured by Italian and French carvers, and has been sent to Universal Exhibitions of recent years, it must be considered a possible effort for our great employers of skilled labour.
The panelling of wall surfaces will be divided into larger or smaller reticulations or framework, with some reference to the size of the room, that is to say, that very large and lofty rooms will not bear the smaller subdivision of space and delicate moulding lines which are so general in panelling of mediæval or very early Tudor houses, and which are in keeping on walls of moderate size. Any inlaying or variety of woods should be used on walls with great discretion.
So far, then, on the general consideration of the work, which it is the business of the furniture maker to produce. In theory, it is his object to satisfy daily wants and necessities in the most convenient, useful, and agreeable way.
The difference between rudeness and refinement in daily habits consists in putting first order and propriety, then comeliness and cheerfulness into our homes and habits. There is so much to be borne and to be done merely that we may live, so many contradictions to natural inclination meet us on all sides, that we look for repose, and some moderate satisfaction to the natural desire of the eye, in that which meets it, and must meet it, so constantly. This satisfaction is beauty, or some measure of it, or what we have grown to take for beauty. As the eye is more exercised, the mind more informed, and becomes a better monitor or corrective to the eye, so we get less satisfied with much that passes for beauty, and so, on the other hand, we find it out in objects in which it is commonly or often passed over.
Manufacture.
A return prepared by the Commissioners for the Paris Exhibition, in 1867, gave the following as the number of manufacturers engaged in London in "the several branches of the fancy furniture trade."
Cabinet makers | 812 |
Upholsterers | 486 |
Carvers and gilders | 342 |
French polishers | 142 |
Cabinet carvers, inlayers, and liners | 108 |
Bedstead-makers | 43 |
Chair, sofa, and stool-makers | 252 |
Wood and cabinet wares were exported (in 1865) to the value of 289,887l., and imported to the value of 128,925l. [5]
The highest efforts of the trade are concentrated in a few large establishments in London and the great cities, which have their own cabinet makers, carvers, upholsterers, &c. , on their premises. In some instances, one piece of furniture may pass through the hands of several branches of the manufacture. I may choose a few names of makers who presented their works in Paris in 1867 in alphabetical order, e.g. Messrs. Collinson and Locke, Crace, Dyer and Watts, Gillow, Herring, Holland, Howard, Hunter, Ingledew, Jackson and Graham, Morant, Trollope, Wertheimer, Wright and Mansfield. The larger of these establishments are supplied with steam machinery, and all the work that can possibly be executed by mechanical agency is prepared by these engines, leaving only the most costly operations to be executed by hand.
It is the province of the carpenter to put together simple woodwork; that which is an actual part of architecture, such as boxes, chests, benches, seats, shelves, and so forth as require only good material and neatness of hand in execution. The joiner and cabinet maker include this amount of skill as a foundation for their accomplishments, as a sculptor can block out a statue and a painter grind his colours, work, however, which in ordinary practice is handed over to assistants or apprentices.
Before discussing the materials and the methods of execution now in use, it would be well to notice a great change which has taken place both in the status of the workman, the division of labour, and the mechanical appliances now at his command.
Down to recent times, joinery and cabinet making were in the hands of a number of masters in the trade, far greater in comparison to the pressure of the demand on the part of buyers than is the case at present. We have a larger society of buyers, a greater demand for the execution of large orders at a rapid rate, than was the case in former generations. On the other hand, the trade is gathered up into fewer master hands. The masters then employed a less amount of labour. They took in apprentices, many of whom remained for years with them as assistants, and the establishment was more of a family. It followed, that all members of this smaller society worked together and took part in the particular sets of chairs, the tables, cabinets, and so forth, turned out from their own house. They were, moreover, animated in a closer and truer degree by the spirit, and adopted the ideas, of a master who worked with or overlooked and advised them constantly, than could be the case in our great modern establishments. Again, though, as I have already said, the old operations by which boards, bars, and other members of wood construction are joined together, have not substantially varied since the days of Egyptians and Romans, the methods of execution have undergone a great change, owing to the introduction of machinery. The skill and training of the hand of the workman must necessarily undergo a change as well, whether for the better or the worse. The workman is relieved from the necessity of attaining an absolute accuracy in much of the ordinary but essential work of joints, mortises and other operations which can be produced with an uniform exactness by mechanical means.
The fact, also, that different engines or lathes can produce at a prodigious rate certain separate parts of many pieces of furniture, has made skilled mechanics less universal "all round" men than they were. If this combination of qualities is to be met with in provincial towns or villages, there, without doubt, the standard of excellence is a lower one.
Materials and Execution.—The woods used for making furniture besides pines and deals, are birch and beech (used for stuffed chair-frames, couches, &c.) walnut, letter wood, Spanish and Honduras mahogany, sycamore, lime, pear, cherry of several kinds, and maple; ash, English, American, and Hungarian; oak, English, foreign, and pollard, with pieces cut from wens and sweet cedar. Turners use also plane, laburnum, yew, holly, and box. More precious woods are also used in furniture: rose-wood, satin-wood, ebony, and sandal-wood. Other rare woods are used in inlaying and marquetry.
Some of these materials, mahogany and walnut, which are much in use, are imported in vast logs, the former sometimes three feet square; when of very fine grain suited to veneers, worth 1000l. or more, per log.
The woods are stacked in yards, or, in London, where the space cannot otherwise be had, on platforms resting on the walls of the workshops, and fully exposed to the weather. Woods are dried after a year, or two years, according to the size of the log and nature of the wood. Oak is sometimes kept for eight or more years. When sawn into the scantlings required, it is further dried by placing the logs and planks in rooms heated by the waste steam from the engine. An American patented method of drying is to place a coil of pipes, through which exceedingly cold water is passed in the drying room, which condenses and carries off the vapours from the wood exposed to this heat. Some firms have tried this method, but, I believe, without much success.
Logs are cut up by the engine with three or more perpendicular saws at once, the teeth being set to the right and left alternately, to open a passage for the blades. More valuable woods, e.g. mahogany, are cut into thin plank by an horizontal saw. In this case the teeth are not bent, but a labourer opens the passage for the blade by lifting the plank with a wedge. As little waste of the material as possible is thus secured.
Further cutting up of the material is done by means of circular saws. Part of the saw rises through a metal table. A moveable bar is firmly screwed at one, two, or more inches from the blade, and the wood is pushed by the workman against the saw, keeping one surface against the fixed bar, so as to secure a straight cut of the thickness required. Most modern planing is done by a revolving cutter, brought to bear upon the wood, which is drawn under it on an iron table, with more or less pressure, according to the quantity to be taken off the surface. Messrs. Howard have contrived a tube with a blast down it, which carries the shavings at once to the furnace, otherwise the dust made by the flying particles of wood would be unendurable.
Mouldings for panelling, cornices, skirtings, &c. , are cut by revolving cutters or chisels, filed to any desired shape and case-hardened. They are set in a perpendicular axle and cut horizontally, the wood being firmly pressed against the tool. The workman can gear the cutter or reverse the action, so as to make a neat finish to his work.
Formerly all such work was done with a plane, cut to the required figure, and the finishings of lines of moulding had to be carved with the hand.
Mortising is done by a revolving boring tool, against which the wood to be mortised is moved by a gradual action, from side to side, and backwards and forwards, till the exact depth and width are bored out; tenons fitting these cavities are cut in another lathe, also by mechanical action.
Turning lathes.—The legs of chairs and tables are made in lathes, the general outline being obtained by turning in the simple form. Portions of the legs are sometimes squared, and the square faces must be evenly graduated. These parts are cut as follows: the lathe and the leg in it are kept at rest, and a revolving tool—in fact, a small lathe with a perpendicular cutter in it, connected by a leather band with a spindle overhead—set in motion by the steam-engine. The workman passes this cutter carefully down the four surfaces of the portions to be squared, cutting to a given depth all down, but never losing the angle outlines originally found by the first turning. When flutings have to be cut down the legs, whether they are round or square, this is done by using a revolving cutter set with horizontal action, which passes carefully along at one level, and is geared by the joiner so as to graduate the width of each fluting, as it descends, if the diminishing size of the support or leg requires it.
Bars of chairs, edges of shelves, the stretchers (or connecting bars) under some kinds of tables, are cut into carved or other shapes by an endless band saw revolving on two rollers. The workman passes his wood along an iron table against the saw, gearing the former according to the pattern drawn on the surface.
Fretwork is done with a still finer hair or watch-spring saw, of which one end can be detached from the holder and passed through a small hole in the piece of wood where the piercing is to be cut out by the saw. This could not be done by an endless saw, which can only be used to shape out edges. The best saws of this description are made by Perin, in Paris.
Watch-spring saws strained in frames have long been in use. In the steam-engine it is the wood only that is moved, and as it rests on a steady table, it gives the workman a great advantage, and should enable him to shape out his design with a delicacy only attainable with greater difficulty by the old method.
The process of mitreing pieces of moulding, where they meet at an angle at a corner, is done by machinery in some houses. In the works of Messrs. Jackson and Graham, this is done by setting the pieces in a metal T square. They are carefully cut by hand, and as each piece is set in a frame geared to the angle required, and under the hand of an experienced workman, no inaccuracies are likely to occur. In cabinet-making and joinery of all kinds, the number of angles round which mouldings have to pass is very great, as anyone will see who is at the pains to notice the construction of furniture of the most ordinary kind. Any staring or opening of an oblique joint is destructive of the effect of such workmanship, as it is of the strength of the joint which is glued together, and requires absolute contact of the parts to be joined.
Much work, such as chair rails, table legs, balusters for little galleries or on a large scale, is turned and cut in the steam lathe by hand, using steam power only to turn it.
Joinery.—The pieces of wood thus prepared are made up in many different combinations. This is the work of the joiner. In the joiners' shop of Messrs. Jackson and Graham, for instance, several benches were shown to me occupied by lengths of wall-panelling in ebony, some of the work being intended to cover the wall of a staircase; it was therefore framed in sloping lines. Each panel was a rhomboid, and none of the sides or mouldings were at right angles to each other. The mouldings had several fine strings, ovaloes, &c. , all specially designed by the architect of the house—as the fittings of well-furnished houses should be. For these, special cutters had been made and fitted to the steam-moulding machine. To show the back of the panelling, the workmen turned it over. Instead of each panel being held in a groove provided in the stiles and rails, a rebate only has been cut in the frame, and the panel fits into it from the back (as the stretcher of a picture fits into a picture-frame), while iron buttons screwed into the frame pieces hold the panels firmly in their places. The object of this is to allow for the contraction of the wood with the alterations of temperature. With some woods, however well seasoned, this provision is requisite, and it is the more necessary, when more than one material is employed. In using ebony over large surfaces, it is found that the lengths required for the continuous rails cannot be procured free from knots or faults; and particular kinds of wood (pear and other material) are stained and prepared, to supplement the ebony in these instances.
The joiners put together panelling, chairs, couches, frames of tables, shelves, cupboards, and other complex pieces of furniture.
Upholstery.—Chairs and sofas required to be stuffed are then handed over to the upholsterer, and the seats and backs are stuffed with curled horsehair, carefully arranged so as not to wear into holes. A French edge is given to some stuffed seats by bringing the edges of several ridges of horsehair together, so inclined towards the upper edge, that each roll receives support from the others, which react on the pressure thus brought upon them, like springs. One would suppose that these edges were maintained by whalebone, like the stocks in which a past stiff-necked generation suffered so much. Where ribbon scrolls, tiny bunches of flowers, &c. , are carved on the frames and top rails of chairs and sofa-frames, if these are to be polished only, the polishing is done before the upholstery. If parts are to be gilt, or the whole gilt, these operations are postponed till the upholstery is completed. So also when panelling, sideboards, bookcases, &c. , are to be made up, the moulded lines which can only be conveniently hand-polished while in lengths, are treated thus before making up; and there remain only flat panels and surfaces, that can be evenly rubbed for the final polishing. In upholstered furniture, the coverings would be greased and stained, if polishing were done over or in connection with them; but in the case of gilt work, it must be left in most cases to the last, for fear of dimming or rubbing the gold during the processes of sewing, nailing, stuffing, &c.
I may remark here, that though arm-chairs, fauteuils, &c. , are made in great London establishments, the manufacture of light chairs on a large scale is a special branch of the trade, and mostly carried on at High Wycombe, in the neighbourhood of which town there are extensive woods of beech, and where land and water carriage is at hand to convey these productions to London and elsewhere.
Cabinet-making.—It is by no means easy to lay down the exact technical boundary between what I have been describing as joinery, and what I am now about to call cabinet-making. They are considered, however, as distinct branches or rather, perhaps, different operations of the trade; and in such establishments as we are discussing, the cabinet makers and joiners have their own separate workshops and benches, and corresponding separate repositories for storing and drying their woods. Every kind of work is required in making costly cabinets, bookcases, sideboards, commodes, or by whatever name we choose to call the beautiful chests, cupboards, and other artistic receptacles, tables, consoles, brackets, &c. , that go to complete the requirements of our modern reception rooms.
They are seldom made with the quaint or elaborate interior fittings, such as have been alluded to in older work, but every resource is brought to bear on the external decoration. Here we come to the arts brought to bear on the ornamentation of furniture.
Let us begin with carving. Sculpture is the highest or most beautiful kind of decoration that can be applied to furniture. It can only be executed by a trained artist. To go no farther back here than the Italian and French Renaissance furniture, generally made of walnut-wood, it is the spirited and graceful sculpture that makes its first great attraction. The Italian carving of this kind is the most graceful; while that of France by Bachelier and others, and much that was executed in England and Germany, being, if less graceful, always spirited and thoroughly decorative. As a general rule, sculpture so applied is conventional in design and treatment, that is, we rarely see it, (except, perhaps, occasionally in little ivory statuettes, and in bas-reliefs,) strictly imitative of nature, like perfect Greek sculpture. But neither should we find strict studies from nature on Greek furniture, if we had it, except with the same limitations. The furniture made by Greco-Roman artists, and discovered at Pompeii, [6] bears witness to this assertion, such as a head, a bust, the claws of animals, sculptured on furniture generally ending in scrolls or leafwork. If a human figure is complete, it bears no real proportion to objects round it, and so on.
Excellent wood sculpture used to be executed in England, from the days of Grinling Gibbon to those of Adam and the Chippendales, suited to the furniture then in fashion. I wish I could say that our furniture makers of to-day could easily, or did generally, command such talents. Ingeniously carved representations of animals and game on sideboards we sometimes see, but game 'dead' in every sense. If, indeed, Messrs. Crace, Howard, Jackson and Graham, and other firms could persuade the Royal Academicians to model for them, those artists would have to give some material amount of time to the study of how they could so effectually modify their skill as to suit the requirements and opportunities of a piece of furniture, these being quite peculiar. The French are easily our masters in this respect, but even they sacrifice good qualities proper to this kind of sculpture, in a morbid search after the softness of nature.
A curious piece of mechanism has been invented, and is in use in most large London furniture workshops, for carving by steam. Besides boring out and cutting away superfluous material, there is an engine for making mechanical sculpture in bas-relief, or the round. The wood is fixed on a metal table, which is moved to and fro and up and down, so as to come in contact with a revolving cutter held above it. The wood is then shaped and cut, according as it is elevated or moved. There are three or four cutters, and one piece of wood may be placed under each. Under the middle cutter, replaced by a dummy tool that does not really cut, the workman places his cast or model, and makes the dummy cutter pass over every undulation of its surface. The two or three cutters on either side cut the corresponding blocks exactly to the same depths and undulations as are followed by the blunt tool. It is a copying machine. That such copies, though they may pass muster, will ever have the charm of original carving, the reader shall not be asked to believe.
Certain elaborate methods of decorating and finishing woodwork must now be described, viz. those known as inlaying and marquetry. These two processes are distinct, but marquetry furniture has often portions decorated with inlaying, as also carved ornaments and decorations of beaten, cast, or chiselled metal-work. This last addition is not generally of the same importance in our modern English woodwork that it was a century ago, and I will describe the former methods first.
Inlaying means the insertion of pieces of more costly wood, stone, small discs, or carved pieces of ivory, into a less valuable material. The process is as old as any manufacture in wood working of which we possess records. Beautiful plates or blocks of ivory can be seen in the Assyrian gallery of the British museum, found at Nineveh by Mr. Layard. They are deeply cut with lotus and other leaf decorations, figures and hieroglyphics, and most of them have an Egyptian character. The ivory figures, too, have been inlaid and filled up with vitrified material. Remains of these decorations are still discernible, and the thickness of many of these pieces of ivory shows that they have been sunk bodily into woodwork of a solid character.
No such work as this can be pointed out in our London workshops, but patterns and arabesques, both of wood and ivory, are occasionally let into solid beds of wood so deeply, as to be actually mortised into the main body of the structure. This is done both by our own makers and by the French cabinet maker, Henri Fourdinois, a prize piece of whose make was bought for the South Kensington museum. It is not uncommon to insert pieces of lapis lazuli, bloodstone, and precious marbles into centres of carved woodwork, and I may call attention to the use of plates, medallions and cameos of Wedgwood, or Sèvres ware, which were frequently inlaid by Chippendale, and by the great French furniture makers, or ébénistes, of the last century. These are used in the modern satin-wood furniture of Messrs. Wright and Mansfield, and I have lately seen a coarser material used, viz. bas-reliefs in stoneware, imitations of the gris de Flandres, by Messrs. Doulton. These last, however, may be said to be rather panels set in frames, than pieces let into cavities in wood.
Veneering and Marquetry.—An effective method of ornamenting woodwork by the application to the surface of other woods is what is known as veneering and marquetry. The surface is in both cases covered with a thin layer of other woods, fastened on with glue and by strong pressure. Some of the panelling, table tops, and other joiner's work already described, is clothed with a thin slice of more valuable wood. This is called veneering. Woods such as ebony, tuya, satin-wood, palm, hare-wood, and a number more, are only to be had in small scantlings, logs a few feet long, and six or seven inches wide. Other woods, of which the grain is most beautifully marked, are cut from roots, wens, and other excrescences of the trees, to which they belong, and are only found occasionally, and in lumps of no great size. The contortions of the grain, which make them so valuable and beautiful, are owing to peculiar conditions of growth. In all these cases an inch plank of wood has to be cut into very thin slices, twelve being cut with a saw, or from eighteen to twenty-two if it is cut with a knife, as in that case no material is wasted by the opening made by a saw. These slices are laid on the surface of well-seasoned wood, and in the workshops of our great manufacturers will be seen a metal table or bed, prepared expressly for the process of veneering.
Supposing the object to be veneered to be a large surface—a number of panels, or the top of a table of ebony, for instance—the substance of the table may be Honduras mahogany. The wood has been carefully seasoned, and the top grooved, tongued, and firmly glued up to the required form. The ebony surface is also carefully fitted together and glued on paper, the surface being left rough, so that the glue may have a firm hold on the fibre of the grain. A corresponding roughness is produced on the upper surface of the mahogany, which is then laid on the metal bed. Glue, perfectly fluid and hot, is now rapidly brushed over the entire surface, and the thin veneer top is laid upon it, and firmly pressed down by several workmen, who then carefully go over the whole with hammers having broad, flat heads; the object of this being to flatten any apparent thicknesses of glue or bubbles of air which would interfere with the perfect contact of the two surfaces of wood. The whole is then placed under a caul or frame that touches it all over, and a number of strong bars are screwed down till the greater part of the glue has been pressed out. The complete union of the surfaces of the woods is effected not so much by the quantity of glue as by the absolute exclusion of the air, and this can only be done by pressure. The whole metal bed or frame in which the veneering is performed is heated by steam, or by gas-burners, where steam cannot be applied. The wood is left for twenty-four or thirty hours, till the glue has been completely set and hardened. The caul or frame is then removed, the paper used to keep the thin veneer together before gluing is scraped off, and the work of finishing and French polishing takes place. French polish, or careful wax polish, has the effect of keeping out air and damp, which latter might soften the glue and disintegrate the surface veneer. It is to be observed, that such wood as the finest French or Italian walnut is often veneered on mahogany, for it lasts better in this condition than if it was solid; large surfaces and thicknesses of walnut being difficult to procure without faults. Walnut veneers are applied in greater thicknesses than ebony; and if the surfaces to which they are applied are curved, cauls, or shaped pieces of wood made to fit them, are screwed down and held by numerous wooden vices, as in the method already described.
Marquetry is the application of veneer made of different woods, ivory, &c. , composed like a mosaic or painting executed in coloured woods. This kind of decoration is of ancient use, was much in vogue during the Renaissance of the fifteenth and sixteenth centuries, and was carried to a great pitch of perfection in France during the seventeenth and eighteenth. It is still practised, and the process may be seen in full activity in the workshops of our modern furniture makers. In cutting out the forms required for marquetry decoration, one, two, or more thicknesses of thin wood are gummed or pasted together, according to the pattern required. In many fine pieces of marquetry there are, as in the case of a cabinet or table, portions of the surface entirely occupied by quiet reticulated patterns. As in these cases the same pattern often recurs, several thicknesses of wood can be laid together, and are then firmly fixed in a vice, having pasted over them a piece of paper on which the pattern is drawn. A small hole is bored where it will not interfere with the design, and the end of a thin watch-spring saw is passed through, and then re-attached to the frame that strains it out in working order. With this in his hand, the workman carefully traces the outlines of his drawing, which the tenuity of the saw-blade allows the tool to follow into every curve and angle. The thicknesses are then separated with the blade of a knife, and the slices become alternately pattern and ground, so that a set of patterns and a set of matrices of each wood are ready for use, and can be applied either on different parts of the same, or on two separate pieces of furniture. If a flower or other ornament is required which will not be repeated, two thicknesses only will be cut together. It is necessary that the same action of the saw should cut out the pattern and the ground in the two woods required, so that they may fit exactly.
When all the portions of the design are cut out, they are pasted on paper, and can be fitted together like mosaic. A little sawdust from the woods used, and a very small quantity of glue, join the edges and fill up the fine openings made by the saw; and in this way the whole surface of the marquetry is laid down on paper. In the case of flowers, heads, architectural or other designs, some slight additions, either of lines to indicate stalks, leaf-fibre, or the features of the face, are made with a graver, and stained; or gradations of a brown colour are given, in the case of white or light-tinted wood, by partial burning. It was formerly the custom to burn with a hot iron, but a more delicate tint is given by using hot sand, and this is the best method of tinting beech, lime, holly, box, maple, or other woods which are nearly white. There remains nothing but to rough the surface of the furniture, and to lay down the marquetry on it, precisely as in the case of plain veneering. When the glue is dry and hard, the pressure is taken off, the paper which is on the outer surface is scraped away, and the whole rubbed down to a fine surface and French polished. The most beautiful work of this description was made in France by Riesener and David, during the reigns of Louis XV. and Louis XVI. Besides graceful and delicate design, which these artists (for such they were) thoroughly understood, the beauty of their work owes much to their charming feeling for colour. Both used light woods, such as maple, holly, box, lime, &c. , and laid brown woods, such as laburnum and walnut, on this light ground. Sometimes architectural compositions in the manner of Pannini, a favourite Roman painter of the day, were designed over the doors or flaps of secrétaires and cabinets, or busts, medallions, baskets of roses, &c. The charm of the work is the grace and repose with which these simple decorations are laid on. Compare some of the work of Riesener and David, on the cabinet doors in the collection of Sir Richard Wallace, with the glaring contrasts, the gaudy, often discordant colouring, and the crowded compositions of modern marquetry, at least of most of it. There is a tenderness of treatment, a grace and harmony of colour and arrangement throughout the former, which is wholly wanting, and which no lapse of time will add to the latter. Though these criticisms are not meant to be applied to the products of the leading houses now under review, the reader who has taken an observant stroll amongst the furniture of Sir Richard Wallace, at Bethnal Green, will find abundant contrasts as he walks along the streets of London.
In order to illustrate my remarks on the processes of colouring woods by burning or etching, I may point to a large writing bureau, or secrétaire, belonging to Sir Richard Wallace, made by Riesener, in 1769 (and signed), for Stanislaus, king of Poland. It is decorated partly with reticulated pattern work, partly with the royal cipher in medallions, and with other medallions containing emblematic figures, such as a carrier pigeon, a cock, the emblem of vigilance, or the head of a girl placing her finger on her lips, an emblem of silence. All these medallion figures are broadly drawn, the very slightest and most delicate tint only being added to represent shading, while the drawing is a single line lightly pencilled.
The materials used in the best marquetry are lime, holly, box, maple, beech, poplar, for white; pear, laburnum, palm (cut across the grain), lignum vitæ, walnut, teak, partridge-wood, for brown; wood called in the trade fustic, satin-wood, for yellow; tulip, purple-wood, amboyna, mahogany, thuya, log-wood, cam-wood, and varieties of these woods, for red; ebony for black, or stained wood. Greens and blues are also stained with metallic dyes. The finest of the old work may be called studies in brown and white, and the red woods are used sparingly; the dyed woods still more so, nor can they be said ever to be really effective.
As an example of great mechanical skill in a modern piece of very difficult execution, I might call attention to Messrs. Jackson and Graham's elaborate cabinet of marquetry, in patterns of Oriental character, after designs by the late Mr. Owen Jones (sent to the Vienna Exhibition by Messrs. Jackson and Graham). It had an architectural front, with detached columns and groups of architectural mouldings, some of them put together with the lines of moulding in woods of contrasted hue, an element of ornamentation that took from the unity and completeness of cap or corona mouldings. The little columns of an inch and a half diameter were entirely covered with reticulated pattern in different woods. As the shafts were tapering, so the reticulated patterns had to be graduated in size from top to bottom. This was a feat of most difficult execution, nor was it the only difficulty in this portion of the design. The marquetry in the instance of these columns had to be wrapped round each circular shaft; and each edge, therefore, of every portion of pattern and groundwork had to be sawn out with bevelled edges, so that when rolled, the inner edges might meet and the outer edges remain in contact, which would not be so, were they not bevelled: the contrary would happen in that case, and the outer edges would start in sunder. These columns were two feet and some inches high, and the little reticulations of pattern recurred many dozens of times. The conditions of which I speak had to be carefully observed in the case of each. The pattern, too, was graduated, as above stated, so that they had to be sawn out by separate cuttings—a most laborious and costly operation.
We miss in the great English houses one of the most costly and beautiful elements in the adornment of furniture, and that is, the fine moulded and chiselled bronze work, always gilt, which enters so largely into the decoration of fine old French marquetry. The English furniture makers of a century ago were not so behindhand, and old carriages had door-handles, and furniture had mounts of gilt bronze. Probably the French were always superior to us in this kind of skill. They still produce good work of this class, cast and afterwards cleaned and tooled with the chisel, but it is not equal to the work of the same description by Gouthière, and the famous ciseleurs of Paris in the last century.
I must not pass over in silence a beautiful kind of furniture which was in fashion a century since, and has been revived by Messrs. Wright and Mansfield, and other firms, viz. satin-wood furniture. In the time of Chippendale, Sheraton, Lock, and other great cabinet makers, contemporaries of the French artists Riesener, Gouthière, and David, satin-wood was imported from India. It was made up by veneering, and was decorated with medallions, some of marquetry, some of Wedgwood ware, after the model of the French inlaying of Sèvres porcelain plaques, and in some instances painted with miniature scenes like the Vernis Martin, called after a French decorator of the name of Martin. Old examples of satin-wood furniture, such as tables, bookcases, chests of drawers, &c. , are not uncommon, decorated in one or more of these methods. Cipriani and Angelica Kauffmann were employed amongst many others in painting cameo medallions, busts, Cupids and so forth for satin-wood furniture. Messrs. Wright and Mansfield have executed much of this work, and sent a cabinet of large size to the Paris Exhibition of 1867, decorated with medallions, swags, ribbons, &c. , partly in marquetry of coloured woods, partly in plates of Wedgwood ware. The piece is further set off by carved and gilt portions, not, however, sufficiently attractive to add greatly to the effect of the whole cabinet, which is gay, cheerful, of beautiful hue, and excellent workmanship. It is in the South Kensington Museum.
Allusion has been made to the furniture of Boulle. It began to be made somewhere about 1660, and was perhaps the earliest start taken in the more modern manufacture of sumptuous furniture. I have already called it a great advance and improvement, rather than an absolutely new invention, for pieces are found of a date too early to have been the actual work of Boulle. When the tortoiseshell is dark and rich in hue, the brass of a good golden yellow, and the designs carefully drawn, Boulle work seems to equal in splendour, though not in preciousness, the gold and silver furniture of the ancients, and the inlaid work of agates, crystals, amethysts, &c. , with mounts of ivory and silver made in Florence in the sixteenth century.
Boulle work is made occasionally by French and other foreign houses, and by Wertheimer of Bond street, but it is costly, and the rich relieved portions, such as the hinge and lock mounts, the salient medallions, masks, &c. , set in central points of the composition, are either copies or imitations of old work. They lack the freshness, vigour, and spirit of the old French metallurgy.
A spurious kind of Boulle is made with a composition in place of the tortoiseshell.
Parquet floors are made by Messrs. Howard as follows: Slices of oak, varied sometimes with mahogany, walnut, and imitation ebony, are laid out and put together on a board. If rings, circles or other figures are introduced, these portions, patterns, and cavities as well as angular pieces are cut in the machine. The thickness of these pieces is a quarter of an inch. They are then laid on three thicknesses of pine, the grain of each thickness being laid crosswise to the one below, so as to keep the wood above from warping and opening. These are glued together, and kept for twenty-four hours under an hydraulic press. It is, in fact, coarse marquetry, and the whole is laid down over a rough deal floor. Messrs. Howard also glue up their quarter inch hardwoods without a pine backing, and lay them down with glue and fine brads on old deal floors, a less expensive method, and which can be adopted without raising the level of an old floor.
It is remarkable that English cabinet makers should so rarely make these floors, or architects lay them down in rooms of modern houses. The French, Germans of all states, Swiss, Belgians, in short most continental nations have these floors, and Swiss and Belgian flooring is imported into England. That of the Belgian joiners is in large pieces four feet or so square, of seasoned wood, moderate in price, and easily laid down.
In this country, our costly modern houses are barely provided with a border of a foot or so round the edges of the reception rooms. Even that is but an exceptional practice. Yet oak flooring is not a costly addition to important rooms, while the habit of keeping floors always covered with Brussels carpet tacked down is not the cleanest imaginable.
Another application of veneered wood practised by Messrs. Howard is called by them "wood tapestry." Very thin slices are arranged geometrically in large patterns, and fastened with glue on staircase and passage walls, or made into dado panelling to the room, in this case capped by mouldings.
An ingenious method of inlaying thin veneers on flat surfaces of wood by machinery has been patented by the same firm. Veneers or slices of wood about the thickness of coarse brown paper are glued on a board, e.g. a table top. A design punched out in zinc, of a thickness somewhat greater than that of the veneer, is laid over it, and the board is then placed under a heavy roller. The zinc is forced into the surface of the board by the roller to about the thickness of the veneer. A plane cleans off the rest of the veneer, leaving the portion only that answers to the zinc pattern, thus forced into the surface of the board. If soaked, the grain of the wood would push up the thin veneer, no doubt, but this is no greater risk than that to which all marquetry is exposed.
Neither of these inventions have as yet been carried beyond the simplest disposition of arrangement. What can be done in either method remains to be shown.
All the woodwork passed under review thus far in joinery and cabinet-work, is of hard woods. Much, however, of our modern furniture is of a less valuable description, and is made of pine, American birch, Hungarian and other ash. Pitch-pine, an exceedingly hard wood, difficult to dry, and with a disagreeable propensity to crack if not very well seasoned, is also used, and a beautiful material it is. Some small quantity of bedroom furniture in beech, oak, and ash is made in the workshops that I have been describing. As a general rule, however, this manufacture of soft woods is a separate branch of the trade. To see soft wood, such as pine, made up into admirable bedroom furniture, and French polished till the grain of it shows much of the delicacy and agreeableness of satin-wood, we should pay a visit to the works of Messrs. Dyer and Watts, in Islington, and to other houses that occupy their time exclusively in work of this kind. It is clean, cheerful, and, by comparison, cheap; is ornamented (in the works of Messrs. Dyer and Watts) with neat lines of red, grey, and black, some of the lines imitative of inlaid wood. It is popular, and if we proceed from the workshops of Messrs. Graham, Holland, and others, to their showrooms and warehouses, we shall find this deal furniture for sale, though they do not profess to make any of it. Less costly pine-wood furniture is painted green, or white, or in imitation of other woods.
The surface of woodwork, if the woods are valuable, is finished by French polishing. A solution of shell-lac is put on a rolled woollen rubber, which is then covered with a linen rag, on which the polisher puts a drop of linseed oil. He rubs this solution evenly over the entire surface of the wood as it passes through the fibre of the linen, smooth action being secured by the oil. It is laid on in successive fine coats till a glossy surface is obtained which is air and water-proof. For fine work the surface should not be so glossy as to look like japan work. French polishing preserves woods liable to split, such as oak, from the too rapid action of the air.
Graining is an imitation of oak or other woods. A light colour, chrome yellow, and white, is first laid on, and glazed over with brown. While still wet, the brown is combed with elastic square teethed combs to give the appearance of graining. Larger veins are wiped out by the thumb and a piece of rag. All sorts of woods are thus imitated, and the work when dry is varnished over. Independently of any skill or deceptiveness, this broken painted surface looks effective and lasts long.
Of the propriety of such a decoration there are many doubts, for the discussion of which there is not space here. Marble graining has long been represented in Italy, e.g. in the loggia of Raphael in the Vatican. But in that particular instance, the painting is a representation, not an imitation. Wood graining is performed in all countries, and such imitations seem to have been practised by the ancients.
Mr. Norman Shaw is now exhibiting in Exhibition road examples of woods with fine grain stained green, red, and other colours, and French polished, the grain showing as if the woods were naturally of those hues.
For inexhaustible resource in tinting, polishing, and decorating wood surfaces, we shall have to learn from the Japanese, from whom probably the famous Vernis Martin was first borrowed in the last century. Much imitation lac-japanning was executed in this country during the latter years of the century. This work is still made in Birmingham. Pieces of mother-o'-pearl are glued on wood and the intervening surface, covered with lac varnish which is rubbed smooth, coat after coat, with pumice and water, till the surface of the inlaid pearl shell is reached, and the whole ground to a glassy polish.
London Factories.
The number of hands employed in large cabinet-making and furnishing establishments is very considerable. Not only are the workshops well provided with joiners, cabinet makers, and turners, but also with upholsterers, cutters-out and workwomen, stuffing, tacking on or sewing on the covers of chairs, sofas, &c. Indeed, it is no uncommon occurrence for the entire furniture of royal palaces and yachts to be ordered from one of these firms by the courts of foreign potentates in every corner of the world. Chairs, tables, sideboards, &c. , were made lately at Messrs. Holland's for a steam yacht of the Emperor of Austria; while Messrs. Jackson and Graham have been furnishing the palace of the Khedive at Grand Cairo.
To execute, with certainty and promptitude, orders such as these, both premises, plant (such as wood and machinery), and the command of first-rate hands, must be abundant. Painters, gilders, carpenters, paperers, and a miscellaneous assistant staff are required to pioneer the way for the more costly work, or to make all good behind it. The firm of Jackson and Graham, for instance, employs from 600 to 1000 hands, according to the time of the year or the pressure of orders; and pays out close upon 2000l. per week as wages, when all these hands are in full work; and to highly skilled craftsmen (independently of designers), occupied on the production of the most costly kind of furniture, 60l. to 230l. per week. The Howards employ from 150 to 200 hands on cabinet making and joinery alone. It is the variety and comprehensiveness of these operations, that is so profitable as a speculation. Such a business requires, it need hardly be said, a large capital, and must be liable to fluctuations.
The Past and the Future.
A few words must be given to a retrospect of the state of this branch of the national industry, and to its prospects. If we look back twenty-five years to the furniture exhibited in London in 1851, the improvement of the present time seems incredible.
We may take that Exhibition, the first of these modern displays of all sorts of products of labour, as a point of departure for our review.
In 1851, the Commissioners directed that a complete report should be drawn up on the subject of the decorative treatment of manufactures of all kinds, including the particular class of objects under discussion. The author of this report calls attention to what should be the first consideration, in the construction of objects for daily and personal use. From the continual presence of these things, "defects overlooked at first, or disregarded for some showy excellence, grow into great grievances, when, having become an offence, the annoyance daily increases. Here at least utility should be the first object, and as simplicity rarely offends, that ornament which is the most simple in style will be the most likely to give lasting satisfaction." [7] Yet on examining the furniture on the English side, the reporter could not but notice, how rarely this very obvious consideration had been attended to. "The ornament of such works on the English side consists largely of imitative carving." Ornaments consisting of flowers, garlands of massive size and absolute relief, were applied indiscriminately to bedsteads, sideboards, bookcases, pier-glasses, &c. , without any principle of selection or accommodation. "The laws of ornament were as completely set aside as those of use and convenience. Many of these works, instead of being useful, would require a rail to keep off the household."
These strictures were far from being applicable to the entire British Exhibition of this class of work. One or two notable exceptions may be quoted, such as a bookcase carved in oak, exhibited by Mr. Crace, bought by the Commissioners and added to the Kensington collections. This and a few other works "are particularly to be commended for their sound constructive treatment, and for the very judicious manner in which ornament is made subservient to it. The metal-work is also excellent, and the brass fittings of the panels of the bookcase deserve to be studied, both for the manner in which they have been put together and for their graceful lines."
Four years later, in 1855, in the Paris Exhibition, our furniture and woodwork had made a stride forward, which was still more marked in the London Exhibition of 1862. By that time, our leading houses had appreciated the necessity of obtaining talented designers and foremen, and in many instances they had employed the first architects of the day to give them drawings. The result was a great progress. While the French, indeed, continued to produce very fine pieces, some on the best models, or rather after the principles of the best periods of the Renaissance, our own cabinet makers had run far on in the same direction and in many others, for the mediæval feeling had still a strong hold on the taste of English architects and their patrons.
The greatest change, however, was that which the Paris exhibition of 1867 brought to light. Fifteen full years had passed, since public attention had been called to any careful comparison between the state of our furniture and the decorations of the interiors of our houses, with those of other countries, and the advance was incalculably greater on the part of this country than on that of the other competing nations.
It is worth remarking, that in three great comparative Exhibitions, and particularly in that of 1867, national tastes and peculiarities seemed to have been so completely pared away, that it became difficult to keep the productions of the North and West of Europe from those of the South or the East, distinct in one's mind. Each nation followed the fashion of the works that had obtained the best prizes at former Exhibitions.
For the present, French Renaissance designs in woodwork, and the produce of the looms of Lyons in hangings, serve to give the key to the school of domestic and industrial art in this country. If we look at the richest and most costly productions that have been exhibited, and carried off prizes at the International Exhibitions of late years (and we have no other standard of easy comparison), it will be found that French cabinets, tables, and chairs have served as models to the successful competitors. Indeed, the most successful of such pieces of furniture are actually designed by French artists in some of our leading firms. There is a decided English type in the satin-wood furniture of Messrs. Wright and Mansfield, and there is some invention, though not always happy, about our designers of mediæval furniture. These productions are, however, too apt to be heavy and ecclesiastical, to follow rather the types of stone constructions, and the teachings of the admirable plates of Viollet-le-duc, than the lighter work, inaugurated, not without power and success, by Pugin. There is a company of artists, Morris and Co. , who have combined painting and woodwork, and produced excellent results; but they have had few followers, or rather few successful followers. I cannot but mention with honourable commendation the Royal School of Art needlework, as a subsidiary branch of furniture art.
So far as to the past. With regard to the future some few remarks may not be out of place: on the excellence of workmanship, the propriety of design, and the beauty of decoration.
The altered conditions of a trade such as that of the cabinet maker, which combines the useful with the agreeable, comely, and beautiful, in its productions, have been alluded to already. This change must seriously affect the accomplishments of the workman. Instead of working under and with his master, he is become one of a regiment of officials. He cannot identify himself with the entire work of which he only executes members interchangeable with other members, all mechanically alike. Again, mortises, tenons, dovetails, and joinery of all sorts, no longer demand from hand-work the accuracy, neatness, and perfection of former days. These operations are done for him. Occasionally he supplements the work of the engine. Like a player who only plays music occasionally, we cannot expect him to retain all the fineness of his hand in perfection.
Is the modern workman, then, the equal of those of sixty years since, whose productions stand so well to this day, because of this perfection of manual dexterity? It will be difficult to maintain that he is, but it would be most unjust to deny either that the best workmanship can be turned out, or that it is turned out, of our great establishments. This is the work of the most choice and accomplished hands. In smaller London houses, and in the furniture which we find in the trade generally, the workmanship is inferior, relatively, to that of the former period.
The introduction of machinery, however, is a fact, and its effects on manual skill must be accepted as a necessity. Nor must we pass over the further fact, that if the modern joiner is not the equal of the journeymen of Chippendale, he can do more. He has powers at command, and can carry into execution quantities, beyond the reach of half-a-dozen, perhaps a score of his predecessors. The consumer ought to reap advantages from this latter fact which he has failed hitherto to get, as shall be explained presently.
This brings me to the consideration of the proprieties of design, and the beauty of decoration of our present furniture. If workmanship is affected by altered conditions of the manufacture, so also is design, that union of effective and suitable decoration with the required convenience of each piece of furniture, which may be called style.
The artist, as regards his productions or style, is fashioned partly by what he thinks and loves, partly by his materials and his tools. With some materials he can do little, for want of tools and appliances. As regards material, wood remains what it always has been, but the steam-engine supplies an absolutely new set of tools. What has been done with them? The impressed marquetry has been mentioned, but as yet nothing really new has been done by the use of machinery. Thin veneers which might be cut out with scissors, as if one were cutting paper in inexhaustible fulness and variety, are restricted, in this impressed marquetry, to such as can be copied in the coarse material, zinc, which has to be punched or sawn out for the manufacture. Then again we have the carving or copying machine. At present nothing more is done with it than to copy, and to copy somewhat clumsily, in duplicate or in large numbers, that which has first been carved or modelled by hand. It would be premature to decide, that with so powerful a tool in his hand, an accomplished artist trained to use it, could not produce real and rapid sculpture. But no such artist has yet stepped on the stage, and it can only be an artist who can put the matter to a proof.
In following the style and ornamentation of former periods, our new machinery is in no sense a help to us. The man who cuts out his material for a Sheraton chair felt what he was going to carve upon, chose his pieces, arranged the grain, and the spare material just as he would require it, with careful reference to the use of his carving tools from first to last. The pace, too, required in executing orders was then more deliberate; costly and elaborate plant and machinery not being required, provincial workmen of admirable skill were to be found in many towns. There is no royal process by which we can put a log of wood into one end of an engine, and find a chair, a table, or a cabinet at the other. What steam machinery does for us is to perform with certainty, and with immense rapidity, the simple operations of sawing, planing, boring, and turning. It is by turnery that ornamentation is done in the engine. Any length of moulded edges can be soon turned out, any amount of the parts of panelling, of turned rails, and of ornaments turned on flat surfaces pressed on the cutting tool, together with the piercing of fretwork and curved and shaped edges to boards. The saw being a fixture in this instance, is an advantage, but machine turnery is not rich in resources. The tool itself is filed laboriously to the mould required, and the wood merely pressed against it. When the wood revolves (as in the old lathe), the turner, with the simple edge of his chisel or his gouge, was the master of an endless variety of ornament limited only by his fancy or skill of hand.
It is nevertheless in the turnery and the fret-cutting machinery, that a furniture artist must find the elements of a style. The man of genius, the poet and maker, who can throw himself into these elements, will do wonders with them. The lathe is as old as history. During the sixteenth, seventeenth, and eighteenth centuries, turned wood furniture was made in considerable quantities in this country, in Italy, and in the Indian possessions of the Portuguese. All the furniture of Arabs, Moors, and Turks springs from the lathe and the moulding plane; the tables and stools, the ingenious reticulation of Cairene geometrical panelling, the screens of woodwork so effective in the queen of Arab cities and in Damascus are derived from these humble sources.
To surface ornament of marquetry, occasional carved insertions can be added. But light, neat, and elegant woodwork, panelling, bookcases, cabinets, dressers, chairs, and tables, can be turned out without these additions, and the variety might be endless.
Carved acanthus foliage, bulging legs and surfaces, artistic carving and marquetry, and chiselled metal-mountings must be the work of trained sculptors. The engine gives them no real help. To design, that is invent (not to copy), carving and marquetry that will bear comparison with the products of Riesener, and of the school of Gibbons, is not to be done by command of appliances or skilful workmanship only. The artist who is thoroughly at home in designs of this kind, is the pupil or descendant of masters whose traditions are well established:
"Fortes creantur fortibus."
But neat furniture, unornamented by hand-work, ought to be turned out of the engine-room, the perfection of lightness, convenience, and strength. And here the buyer will look for the advantage of cheapness. We do not find that our large makers supply well-made machine furniture cheap. As a broad rule, prices seem to be calculated on what a man would do, and work done in the machine is priced, as if a man had made it by hand. In point of fact, five or six men's work is done in the same time, and the cost of wages charged on articles so made, will leave a disproportioned profit, notwithstanding the expense of setting up and maintaining the steam plant.
Decorative furniture can never be had at a cheap rate.
A word, in conclusion, as to the arts which are necessarily pressed into the service of furniture, and their prospects of the future.
These "sumptuary" arts have been spoken of in these pages as a revival in furniture and style, as dead. The disorders that culminated in the French revolution cut off our present European thoughts, or at least our manners and customs, from the past.
We are now trying to revivify past traditions. The furniture makers have made extraordinary exertions in this direction. How will it be in the coming years?
Some critics are of opinion that "art manufacture" is a delusion, and that, if our academicians were equal to the ancient Greeks, we should not find that rich buyers would care about the shapes of their chairs (if comfortable), the colours of their walls, and so forth—a singular delusion. If Phidias, Michael Angelo, and Raphael exhibited at Burlington House, their pupils and followers would overflow with good work in various degrees of elaboration. We should find it in our churches, houses, seats, carriages, and the rest. This is what did happen when the great artists were flourishing. Ugliness and vulgarity were not endurable anywhere. Mentor expressed himself in drinking cups, Cellini in brooches, Holbein in daggers, Michael Angelo in a candlestick, Raphael culminated in a church banner. The art that finds its utterances on knobs, or handles, or drawer fronts, is restricted certainly, because the object is of awkward shape or surface, is to be handled and used, and is only a part of something larger. Nevertheless the street of tripods in Athens, the front of the biga in the Vatican, were "occasions" on which good sculptors did the best that those occasions allowed of. Four fine silver images, representing four great provincial capitals, in the Blacas Collection (now to be seen in the British Museum), were perhaps the ends of the poles of a Sedan chair.
Objects of this kind, though fragmentary, or slightly worked out, or combined in some grotesque but graceful fashion, with a piece of leaf or stalk, are the easy results of long years of mental and manual training.
The workman artist, therefore, though his productions may not be thought suitable for the Academy walls, is a child of the same school, as that which brings forth such portents as Phidias, Praxiteles, Michael Angelo, and Leonardo, not to speak of our Royal Academicians.
Artists who are "specialists," like Giovanni da Udine, will continue to do special things only, but those admirably. Where the arts flourish, there will be a large school that includes half a nation, artists of all ranges of education, refinement, and knowledge. Some will sculpture figures for the temple, others will be of the rank of workmen. Vasari has given full details of the sumptuous furniture which was executed by the sixteenth century Academicians of Florence.
How are we to procure such teachings? This was the question which Colbert put to himself in the reign of Louis XIV. He resolved it, by getting masters and teachers of every kind of sumptuary art from Italy. The result has been to give the French nation a lead in this kind of industry, that holds good even amidst the ruin of old traditions, at this day.
The Kensington schools, and those on the same pattern throughout the country, are efforts made by the Government to meet the wants of our manufacturers. They are inelastic, and it is too soon to judge of the work they are likely to do hereafter. The only great error in such education would be to train scholars to be "ornamentalists," i.e. to teach them conventional art.
Art is conventional in connection with architecture and furniture, because in most instances this is all that would be proper or look well. A good modeller, draughtsman, or carver, would become conventional just as occasion required, but with no abstract desire for ugliness or the grotesque. That artists should be generally well educated and good scholars, and that the profession should possess knowledge and refinement, is of more importance than most people suppose. This kind of refinement lay at the root of the universality of accomplishments of the sixteenth century artists.
Lastly, it is not enough that the profession only should be educated, so as to supply the manufacturer with designs. It is the rich that must be taught as well. We are neither Italians nor Frenchmen, and, indeed, speaking generally, we have not so much sense of beauty and propriety in art as those races have, even with such degeneracy as prevails but too widely over the Channel.
It is enough to look at modern London, to listen to the disputes of committees of management or selection for a public monument, a street, or a gallery, and to take a glance at their choice, to see what we are in these respects. But Englishmen are not wanting in genius, and in the matter of which these pages treat, they have played their part well in the past.
When buyers know what is ugly, they will not tolerate it about their houses; the eagerness to possess something new or original will give place to a just judgment of what is good, whether new or old. Most periods of good sumptuary art owe their designs to a few old types constantly reproduced under new and agreeable varieties, that are not radical changes. To know good from bad in these matters, is the result not of a natural instinct altogether, but of such a sense instructed by study, experience, and reflection. Nor, on the other hand, does such an instinct accompany great intellectual acquirements naturally, and as a matter of right. A man may possess a vast amount of learning, statesmanship, or professional knowledge, and be no judge of painting, sculpture, marquetry furniture, or blue porcelain. Nor, though he knows something of the history of these objects, will he necessarily admire and like the best or most beautiful examples. It is this sense of what is becoming, that has to be learned, though it is occasionally a natural gift. When whole nations have become used to good domestic art, public opinion will be sound, and will perpetuate itself as regards this subject matter, till some great national convulsion reduces sumptuous living, and refined social manners and habits, to ruin.
LONDON: PRINTED BY EDWARD STANFORD, 55, CHARING CROSS, S. W.
Footnotes
[1] These numbers are approximate translations of the numbers given in the communication: no object could be gained in giving complex fractions.
[2] 1 ounce avoirdupois weighs 28·349 grammes.
[3] 1 mètre equals 39·37 English inches.
[4] 1 kilogramme = 2·2 lbs. avoirdupois.
[5] Cat. Brit. Section Exhibition, 1867, Introduction, p. 61.
[6] See also Q. de Quincy, Le Jupiter Olympien.
[7] Supplementary Report, chap. xxx.